rail clip

The rail elastic clips are used with railway sleeper to fasten rails on both sides. The rail clips are usually made of forged spring steel, which are manufactured by hot forging process. The forged rail clips are considered to be better than other metal forming process due to most uniform microstructure.

Rail clips processing procedures

Rail clips processing procedures from AGICO Rail's factory as follow: Shearing-- Heating to forging temperature -- Forming-- Hardening—Tempering — Inspection — Packing. more specific at How rail clips are made?

 

Hot Rail clips from AGICO Rail

Series
Model
 
Image Spec. Hardness PDF Download
E rail clip Ⅲtype rail clip Ⅲ type-rail-clip ø18 44-48HRC
E1609 rail clip E1609 rail clip ø16
E1809 rail clip E1809 ø20
E1804 rail clip E1804 ø18
E1806 rail clip E1806 ø18
E1813 rail clip E1813 ø18
E2001 rail clip E2001 ø20
E2007 rail clip E2007 ø20
E2009 rail clip E2009 ø20
E2039 rail clip E2039 ø20
E2055 rail clip E2055 rail clip ø20
E2056 rail clip E2056 rail clip ø20
E2063 Rail Clip E2063 rail clip ø20
E2091 Rail Clip E2091 rail clip ø20
PR rail clip
PR85 Rail Clip PR85 rail clip ø13 44-48HRC
PR309A Rail Clip PR309A rail clip ø19
PR401 Rail Clip PR401 rail clip ø20
PR415 Rail Clip PR415 rail clip ø20
PR601A  Rail Clip PR601A rail clip ø22
Vossloh clip&
Forged rail clip
SKL 1 Rail Clip SKL-1clip ø13 42-47HRC
SKL 3  Rail Clip SKL-3clip ø13
SKL 12  Rail Clip SKL-12clip ø13
SKL 14  Rail Clip SKL-14clip ø14
Special rail clip Special rail clip Special-rail-clip ø13  
Russia rail clip Russia rail clip Russia rail clip ø18  
Deenik clip Deenik clip Deenik-clip ø25  
Anti-vandal clip Anti-vandal clip Anti-vandal-clip ø18  
Fast clip Fast clip Fast-clip ø15  
GL1419 GL1419 GL1419 rail clip ø14  
Nabla Spring blade Nabla Spring blade Nabla-Spring-blade    
KPO/rail clamp KPO/rail clamp rail clamp    
RAIL CLIP GANTREX RAIL CLIP GANTREX RAIL-CLIP-GANTREX    
We can also produce customized rail clips according to your drawings or samples!
 

For all types of rail clips:

  1. Pre-assembly with T-bolt and washer (supplementary service)
  2. Corrosion protection surface
  3. Time saving and transit safe packing
  4. full rail clip dimension available
  5. package:Woven Bag/Kegs and Pallet/wooden box or upon customers' request
  6. Surface treatment: Natural, black oiled, red oiled or upon customer requirement. 
  7. All rail clips can work well under pressure over 2700lbs.
  8. Fatigue life:For Dia.18 is 3 millions cycles without breaking. For Dia.20 is 5 millions cycles without breaking

AGICO , your trustworthy rail clips manufacturer

Enriched with rich railway industrial experience, AGICO can offer its clients an extensive range of heavy duty rail fastening clips, made up of premium quality and seamless performance, to be used to fasten rails to underlying tie plates. The rail clips produced by AGICO are made up of premium grade spring steel sourced from a reliable and certified long term producer. After over 20 years’ experience on producing rail elastic clips, AGICO has become the largest and most competitive production base of rail clips in China, qualified to tender nationally large and medium scaled rail projects under the China Ministry of Railways, both at home and abroad.

At each single step of manufacturing the clips are stringently tested and completely authenticated. To save time during installation in track, we can provide a special service by pre assembling a SKL clip with a T-bolt and a washer for the customer at our production base before delivery. Besides, corrosion protection layer of the clip surface can be applied.

Standard  UIC standard BS standard JIS standard  ISCR standard China standard South-American standard
Type UIC 54 / UIC 60 BS60A / BS75A / BS80A JIS37 / JIS50 ISCR50 / ISCR60 / ISCR70 A(I II) / B / III TJ45 / TJ57
Material 45#,55#,etc Spring steel
 

 

FAQ

How do we produce rail clips?

Agico produces the rail clips according the scientific procedures of rail clip production strictly and the specific procedures are as follow:

  1. Raw material: Premium grade spring steel sourced from a reliable and certified long term producer.
  2. Shearing: The spring steel bar has to be sheared as per length required.
  3. Heating: to forging temperature (950-1000 degrees Celsius), but over heating shall be avoided to check decarburization.
  4. Forming: Proper heated bar is transferred to power press for forging.
  5. Hardening: The forged rail clips are transferred to quenching tank. Dimensional accuracy and quench hardness of rail clips are checked before tempering.
  6. Tempering: The rail clips are tempered at about 350 Celsius to achieve appropriate toughness in the spring.
  7. Inspection: The products are then checked thoroughly as per China CRCC and customer required specification and design.
  8. Packing: Clips can be packed in woven bags or upon customer requirement.

Inspection during the production process

How is the quality control of Agico rail clips?

We own a full set of strict quality control system to produce rail clips, from raw material purchasing till the finished clip application. There’s a professional inspection team to check about each process of the production line and every two hour out of the line.

Inspection machine for finished rail clips

What does Agico use to inspect the finished rail clips?

  1. Brinell Hardness Tester
  2. Carbon and Sulfur Analyzer
  3. Rockwell Hardness Machine to test metallic materials
  4. Automatic Impact Testing Machine
  5. Metallographic Microscope
  6. Automatic High-speed Analyzer
  7. Fatigue Testing Machine
  8. Metallographic Specimen Polishing Machine
  9. Metallographic Specimen Pointing Machine

What does Agico do over Pollution Control and Energy Conservation?

At our production base for rail clips, pollution control and energy conservation is a key issue during the designing and construction of the factory to reduce noise of hammer and oil fired furnace as well as reduce smoke release. Preheating the inlet air used in baring of Diesel can save considerable energy as well.


CATEGORIES
Product Brochure

Product Brochures,Instant FREEDownload

We Respect Your Email Privacy,We Hate Spam As Much As You Do!
Certifications

Top